Aluminum Melting Furnace
Your Professional Aluminum Melting Furnace Supplier!
MSGC GROUP Co., Ltd Founded in 2008, it is a leader manufacturer of Aluminum industry machinery, integrating scientific research, production, sales and service. The company's production base covers an area of 20,000 square meters, with more than 200 employees and an annual production capacity of about 200 devices. Our products include Fixed Type Aluminum Melting Furnace, Tilting Type Aluminum Melting Furnace, Electric Melting Furnace, etc.
Why Choose Us
Advanced Equipment
We are equipped with various types of high-precision machining equipment, including floor-standing boring machines, CNC vertical lathes, horizontal lathes, CNC machining centers, horizontal machining centers and paint booths, with a total of more than 50 sets, to ensure the efficiency and accuracy of the production process.
Quality Control
We strictly implement the quality management system, strictly monitor and test the entire production process, and ensure the excellent quality and reliability of each product.
Quality Service
We have formed an after-sales service team composed of 25 professional technicians, who can respond quickly to customer needs and promise to solve technical problems encountered by customers within 24 hours, providing customers with all-round support and guarantee.
Production Market
Exports account for 80% of total revenue and are sold to over 50 countries worldwide, including Croatia, Poland, Spain, Slovakia, the United States, Colombia, Mexico, Morocco, Ecuador, Nigeria, Saudi Arabia, the United Arab Emirates, Iran, Lebanon, and more.
Our Best-Selling Aluminum Melting Furnace
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Fixed Type Aluminum Melting Furnace
The fixed type aluminum melting furnace is composed of shell steel structure, inner chamber refractory bricks and castables. MSGC GROUP Co.,Ltd aluminum melting furnace castable have two options: semi-castable or full castable. The high temperature in the fixed type aluminum melting furnace can reach 1000 ℃, which is suitable for smelting aluminum ingots, copper and aluminum scrap, etc.
Tilting Type Aluminum Melting Furnace
The flow of molten aluminum alloy can be controlled by the tilting type aluminum melting furnace, and the weight of aluminum alloy in the aluminum melting furnace can be measured with a sensor, so as to prepare the alloy. When used in a static furnace, the metal level in the casting process can be accurately controlled.
Electric Melting Furnace
All solid-state power components are adopted, which is efficient and energy-saving. Compared with thyristor, medium frequency energy-saving is more than 20-40. 4-hour continuous operation, reliable and stable, all-weather operation. The electric melting furnace adopts DSP or arm full digital embedded software and imported components.
Aluminum Melting Furnace Technical Parameters
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Capacity |
15-60t |
|
Furnace Door Type |
Tilting type melting aluminum furnace |
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Furnace Type |
Tilting |
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Melting Rate |
4-8t AI. / hour |
|
Air Pressure |
65-100KPa |
|
Temperature Accuracy |
±5°C |
|
Gas Consumption Scope |
≥52m3/t aluminum billets |
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Highest Working Temperature |
1050°C |
|
Highest Temperature Control |
1100°C |
|
Revenerative burners |
2 nos. |
Energy Efficiency: These furnaces reduce energy consumption, making them a cost-effective choice for aluminum processing plants.
Precise Melting: Aluminum melting furnaces ensure that the metal is melted uniformly and accurately, meeting the specific requirements of each application.
Cleaner Operations: With minimal emissions and reduced waste, aluminum melting furnaces support environmentally friendly practices.
Reduced Maintenance: Aluminum induction furnaces require less maintenance compared to traditional methods, saving both time and resources.
Aluminum Melting Furnace Working Process
First Preparation: Before the aluminum melting process, the aluminum material to be used is determined and the necessary preparations are made. The material is cleaned, sorted and cut into suitable sizes as needed.
Preparing the Oven: The aluminum melting furnace is prepared in such a way that it can provide suitable temperatures for the melting process. The furnace is lined with high temperature resistant refractory materials and equipped with heating elements. Gas or electric heating systems are used to provide a suitable environment for the melting process in the furnace.
Melting Process: Prepared aluminum material is placed in the aluminum melting furnace. The furnace operates at high temperatures to melt the aluminum material. Aluminum material melts and becomes liquid by contacting the temperature inside the furnace. Aluminum, which has a melting point of about 660°C, melts at this temperature and becomes workable.
Control of Molten Aluminum: The temperature and composition of the molten aluminum are checked regularly. Where necessary, processes such as adding alloys or refining the metal are carried out. Thus, aluminum with the desired quality and properties is obtained.
Pouring Molten Aluminum: Molten aluminum is poured using suitable forming methods. This pouring can be done by means of molds. After the pouring process, the aluminum is cooled and solidified and takes the desired form.
Aluminum production
Aluminum melting furnaces can be used to produce various aluminum alloy materials. Aluminum melting furnaces can melt and reuse scrap aluminum to reduce production costs in aluminum production.
Aluminum alloy manufacturing
Aluminum melting furnaces can be used to manufacture various aluminum alloy materials. Different types of aluminum alloy materials can be smelted through electric smelting aluminum furnaces to meet the needs of different fields.
Machinery manufacturing
In machinery manufacturing, aluminum melting furnaces can be used to manufacture various aluminum alloy parts. Smelting high-quality aluminum alloy materials through electric smelting aluminum furnaces can improve production efficiency and product quality in the field of machinery manufacturing.
Aerospace
In the aerospace field, aluminum melting furnaces can be used to manufacture high-strength, lightweight aluminum alloy materials. Smelting aluminum alloy materials with excellent properties through fused aluminum furnaces can improve the performance and safety of aircraft.
Other fields
Aluminum melting furnaces can also be used in other fields. In these fields, fused aluminum furnaces can be used to produce various aluminum alloy materials to meet the needs of different industries.
Precautions for Aluminum Melting Furnace
Wear protective clothing and equipment: When working around molten aluminum, it is important to wear fire-resistant clothing, heat-resistant gloves, and safety glasses to protect yourself from injury and hot aluminum splashes.
Ensure proper ventilation: The fumes and smoke generated by the burning oil can be harmful if inhaled. Make sure the area where you are using the furnace has proper ventilation to remove smoke and fumes.
Keep the area clear: Before starting the aluminum melting furnace, make sure that the area is free of any flammable materials and objects that could ignite.
Follow safety guidelines: Follow all safety guidelines and instructions provided by the manufacturer when operating the aluminum melting furnace, including properly grounding the furnace and keeping the area around the furnace clear of obstructions.
Monitor the temperature: Aluminum can easily catch fire if it becomes too hot. Monitor the temperature of the aluminum melting furnace frequently and adjust the heat as needed to prevent the aluminum from overheating.
Use a proper crucible: A suitable crucible made of graphite or clay should be used to melt aluminum in order to avoid contamination, cracking, or breaking.
Have a fire extinguisher nearby: It always has a fire extinguisher nearby in case of an accidental fire.
Our Service
Pre-Sales Service
Provide customers with plant design, equipment layout, investment and business proposal.
In Sale Service
Provide the foundation drawing within 1 month after signing the contract, and take photos for customers regularly to report the production progress during the equipment production stage.
After Sales Service
Send technicians to the site for installation and provide operation training and maintenance training for the buyer's workers. Provide long-term parts sales service.
Packaging and Shipping
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Packaging |
Foam, Wooden box |
|
Transportation methods |
Road transport, rail transport, sea transport |
FAQ
MSGC GROUP Co., Ltd is one of the most professional aluminum melting furnace manufacturers and suppliers in China, specialized in providing high quality custom service. We warmly welcome you to wholesale cheap aluminum melting furnace from our factory. For price consultation, contact us.
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