Tilting Type Aluminum Melting Furnace

MSGC GROUP Co., Ltd is one of the most experienced manufacturers and suppliers of tilting type aluminum melting furnace in China. Welcome to wholesale custom made tilting type aluminum melting furnace at competitive price from our factory. Contact us for more cheap products.

The flow of molten aluminum alloy can be controlled by the tilting type aluminum melting furnace, and the weight of aluminum alloy in the aluminum melting furnace can be measured with a sensor, so as to prepare the alloy. When used in a static furnace, the metal level in the casting process can be accurately controlled.

The furnace can be designed to tilt on one side and both sides as required.

The tilting type aluminum melting furnace can be washed and the alloy variety can be changed in a short time.

1. The tilting type furnace is a high-end industrial furnace, which is suitable for users and enterprises with high requirements for the quality of molten aluminum. The furnace can be overturned, so the heat utilization rate is improved and the fuel is greatly saved.
2. The tilting type design is more convenient to transfer. Because the furnace body can be tilted, the molten aluminum in the furnace can be transferred to the pouring machine through the furnace body tilt, making this process more convenient.
3. The aluminum melting furnace is highly mechanized, safer and more reliable. Each burner is equipped with an independent and complete combustion controller, with automatic ignition, flame detection, fire alarm and automatic gas cut-off, which fully ensures the stability and safety of the combustion temperature control system.

Characteristics:

• Control the flow of aluminum alloy, the available sensors measuring the weight of the aluminum alloy in the melting furnace in order to prepare compound alloy and control accurately the aluminum liquid level in the process of casting.

• Unilateral and bilateral tilting designs are available.

• Rapid clean the furnace for change to another aluminum alloy.

The fixed type is vertical and adopts continuous production mode. Its structure is fixed and cannot be tilted. It needs to be operated and overhauled in other ways.

Tipping furnace is inclined and adopts intermittent production mode. It can tilt about 90 degrees, which is convenient for operators to observe and adjust the state inside the furnace.

Advantages and disadvantages of fixed type aluminum melting furnace:

• Advantages: fixed structure, simple operation and maintenance.
• Disadvantages: low production efficiency, suitable for long-time continuous production mode.
• Advantages and disadvantages of tipping furnace:
• Advantages: tilting operation is easy to observe and adjust the state inside the furnace, which is conducive to improving production efficiency.
• Disadvantages: complex structure, requiring higher maintenance costs.

The regenerative burner system usually consists of several components such as a combustion air fan, a combustion air regulating valve, a directional valve, two burner bodies with thermal storage beds, a smoke exhaust regulating valve, a smoke exhaust fan, etc. It is equipped with ignition and flame detection, electrical control system, and some auxiliary detection and interlocking protection devices to form a complete combustion device. When the regenerative burner is in operation, the two burners alternate in combustion. When burner A burns, high-temperature flue gas is extracted from burner B under the strong action of the exhaust fan. The flue gas is replaced by the heat storage medium in the heat storage bed of burner B, and the temperature is cooled to below 250 ℃ before being discharged; When burner B burns, the cold air passes through the B burner heat storage bed and is preheated (usually at a preheating temperature of over 800 ℃) before entering the furnace for combustion. At the same time, burner A repeats the smoke exhaust and heat storage operation of burner B. Under the automatic control of the electrical program, two directional valves are combined and switched at a certain frequency (30S~200S), so that the two burners are always in a state of alternating heat storage and release, thereby achieving the maximum recovery and utilization of flue gas waste heat. When high-temperature flue gas passes through the thermal storage bed, while completing the heat exchange process, most of the dust in the flue gas also remains. Therefore, as long as the thermal storage medium in the thermal storage bed is regularly replaced, the problem of dirty and corrosive flue gas components can be solved. From the perspective of easy replacement, ceramic alumina balls are the best choice for the thermal storage medium of the regenerative burner used in aluminum melting furnaces.