Indirect Extrusion Line

Your Professional Indirect Extrusion Line Supplier!

 

MSGC GROUP Co., Ltd Founded in 2008, it is a leader manufacturer of Aluminum industry machinery, integrating scientific research, production, sales and service. The company's production base covers an area of 20,000 square meters, with more than 200 employees and an annual production capacity of about 200 devices. Our products include Fixed Type Aluminum Melting Furnace, Tilting Type Aluminum Melting Furnace, Electric Melting Furnace, etc.

 

 
 
Why Choose Us
 
 
 

Advanced Equipment

We are equipped with various types of high-precision machining equipment, including floor-standing boring machines, CNC vertical lathes, horizontal lathes, CNC machining centers, horizontal machining centers and paint booths, with a total of more than 50 sets, to ensure the efficiency and accuracy of the production process.

 
 

Quality Control

We strictly implement the quality management system, strictly monitor and test the entire production process, and ensure the excellent quality and reliability of each product.

 
 

Quality Service

We have formed an after-sales service team composed of 25 professional technicians, who can respond quickly to customer needs and promise to solve technical problems encountered by customers within 24 hours, providing customers with all-round support and guarantee.

 
 

Production Market

Exports account for 80% of total revenue and are sold to over 50 countries worldwide, including Croatia, Poland, Spain, Slovakia, the United States, Colombia, Mexico, Morocco, Ecuador, Nigeria, Saudi Arabia, the United Arab Emirates, Iran, Lebanon, and more.

 

 

Our Best-Selling Indirect Extrusion Line

 

Our Company Has More Products to Offer, Please Browse the Product Categories on the Website, If You Have Any Needs, Please Contact Us.

 
01
 

Aluminum Profiles Online Quenching Tank

Aluminum profiles online quenching tank suitable for use with aluminum profiles with a maximum width of 480mm and a maximum height of 350mm for profile design. The online quenching system device is equipped with air cooling and high-pressure spray water cooling.

 
02
 

Aluminum Extrusion Handling Table

Aluminum extrusion handling table is a customized product, the length and width are different depend on each capacity of aluminum extrusion presses. Aluminum handling table combined with 4 step or 5 step felt belt conveyor: initial table, quenching system, run out table ,cooling table, stretching table, finished saw table, checking table, stretcher, and finish saw.

 
03
 

Aluminum Extrusion Stretcher

There are 3 types aluminum profiles stretcher available: two operator stretcher, single operator stretcher and unmanned stretcher. The unmanned stretcher equipped automatic rotate device specialized for solar panel frame extrusion profiles.

Indirect Extrusion Press

 

 

Indirect Extrusion Line Technical Parameters

 

 

Total power

20kW

Maximum stacking speed

15 seconds/cycle

Maximum material separation speed

3s per unit

Maximum stacking weight

500

Maximum lifting force

1000KG (Including its own weight)

Maximum material width

100mm

Maximum material transfer speed

500mm/s

Control mode

ETHERCAT bus full servo+remote control

Maximum padding frame

(Customized)

Aluminum profiles L

2500mm-7000mm

Weight of equipment

7 tons

Equipment size

Length 15 meters, width 3.65 meters, height 4 meters (customized)

Stacker height

850mm (customized)

PLC input point

72 points

PLC output point

40 points

Profile transmission method

Servo motor drives synchronous belt

Axis movement

Servo motor+linear guide rail+gear rack

Not suitable profiles

Round pipes & required snap in profiles

Spacer conveyor

Digital

Spacer take out

Full servo

 

Aluminum Extrusion Handling Table

 

Indirect Extrusion Line Advantages

Lower friction: Since the material does not directly contact the ram, friction is reduced, resulting in smoother extrusion and more consistent material flow.


Higher precision: Indirect extrusion line better control over the profile and surface finish, making it suitable for producing complex or intricate shapes with high accuracy.


Less die wear: The reduced pressure on the die in indirect extrusion line in less wear and tear, making the process more sustainable for long-term use.

 

Types of Formed Shapes Achievable with Indirect Extrusion Lines

Solid Shapes

Solid shapes are the simplest profiles created through extrusion, with no internal voids or hollow spaces.

Hollow Shapes

Hollow shapes feature one or more enclosed voids, making them lightweight yet strong.

Semi-Hollow Shapes

Semi-hollow shapes have partially enclosed voids, offering a balance between solid and hollow designs.

 

 

Main Components of Indirect Extrusion Line

 

Main Cylinder: Chamber and cylinder of indirect extrusion line into which hydraulic fluid is pumped to generate the desired ram pressure and movement.

 

Ram: A steel rod attached to the main cylinder with a dummy block on the end that enters the container and applies pressure to the billet.

 

Dummy Block: A tight fitting steel block attached to the ram stem on a press which seals the billet in the container and prevents metal from leaking backward.

 

Container: Chamber in an extrusion press which holds the billet as it is pushed through a die at one end while under pressure from a dummy block and ram entering at the other end. The container resides in the container housing. All containers are lined with a liner which holds the billet in place while it is being extruded.

 

Tool Stack (Die Assembly): Solid: die ring, die, backer, bolster, and sub-bolster. Hollow: die ring, die mandrel, die cap, bolster, sub-bolster.

 

Run Out Table: Table at immediate exit of press leadout equipment which helps guide and support extrusions.

 

Canister: Used to help guide the aluminum extrusions from the die. It has the same number of holes as the die itself and can be used on all presses.

 

Platen Pressure Ring: A hardened tool steel ring inserted into the platen to support the die stack. Pressure applied by the main cylinder to the ring causes stress and wear resulting in a need for periodic replacement.

 

 

 

Indirect Extrusion Line Used

Indirect extrusion line is used in various industrial applications, particularly when it's important to reduce tool wear and improve the quality of the processed material:


Processing delicate materials: Used for metals and polymers that could be damaged or deformed if subjected to excessive mechanical stress.


Production of tubes and hollow cylinders: The indirect extrusion line process is particularly suitable for producing tubes and other hollow components, as it improves uniformity and reduces defects.


High-strength materials: Suitable for materials that are difficult to process and require high force to be deformed.

Aluminum Profiles Automatic Stacker

 

Our Service
 
 

Pre-Sales Service

Provide customers with plant design, equipment layout, investment and business proposal.

 
 
 

In Sale Service

Provide the foundation drawing within 1 month after signing the contract, and take photos for customers regularly to report the production progress during the equipment production stage.

 
 
 

After Sales Service

Send technicians to the site for installation and provide operation training and maintenance training for the buyer's workers. Provide long-term parts sales service.

 

 

 

Video

 

 

 

Packaging and Shipping

 

 

Packaging

Foam, Wooden box

Transportation methods

Road transport, rail transport, sea transport

 

 

FAQ

 

 

Q: What are the applications of the indirect extrusion line?

A: It is widely used in the production of hollow pipes and tubes. Indirect extrusion line is used in structural work in many industries. The extrusion process is used to produce frames, windows, doors, etc., in the automotive industries.

Q: What is an indirect extrusion line?

A: In the indirect extrusion line, the ram carries the die and applies pressure on to the stationary billet, in the opposite direction of extrusion.

Q: How does an indirect extrusion line work?

A: The billet is loaded into the extrusion chamber and heated to the appropriate temperature. Then, the hollow ram is inserted into the billet, and the stem inside the ram is pushed forward by the extrusion press. As the stem moves, it forces the material in the billet through the die at the end of the chamber. The extruded material emerges from the die in the desired shape.

MSGC GROUP Co., Ltd is one of the most professional indirect extrusion line manufacturers and suppliers in China, specialized in providing high quality custom service. We warmly welcome you to wholesale cheap indirect extrusion line from our factory. For price consultation, contact us.

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