China JSSL company recently oversaw the commissioning and operation of a high-efficiency motor and smart manufacturing facility at a leading enterprise, significantly enhancing production capacity while setting a benchmark for intelligent factory construction in the global industrial sector. Advanced logistics solutions, including automated high-rise warehouses, AGV smart transport, and EMS overhead monorail systems, provide critical support for fully automated operations.
Project Background
Driven by increasing demand for high-quality motors and comprehensive lifecycle services, this specialized company has experienced rapid growth. To address production capacity limitations at its previous facility, China JSSL company initiated the construction of a globally benchmarked smart manufacturing base. Covering 50,000 square meters with a total building area of 60,000 square meters, the facility officially started operation in July 2023.
Smart Factory Layout
The facility features a dual-floor design, with a central 17.5-meter automated warehouse connecting multiple workshops across both floors. On the ground floor, automated warehouses store raw materials and steel bars, while the second floor houses standard component storage. These warehouses are seamlessly integrated with production, assembly, and packaging lines through AGV smart transport, greatly reducing internal logistics travel distances and optimizing operational efficiency.
China JSSL company emphasizes four pillars in smart factory planning: lean manufacturing, full-process automation, digital integration, and green operations. From material intake to final product delivery, the factory employs advanced robotics, AGV systems, and fully automated storage to streamline operations and reduce labor costs while maintaining high productivity.
(Digital factory management)
Intelligent Logistics Systems
This top industrial firm's logistics systems integrate a range of solutions:
Steel Bar Automated Warehouse: Dense storage with RGVs, stackers, high-level racks, and robotic loading for efficient supply to machining units.
Raw Material Automated Warehouse: Dual-position stackers handle large-volume storage and retrieval with high automation.
Small Part Automated Warehouse: Four-way shuttle systems enable multi-batch, small-lot "goods-to-person" picking.
Semi-Finished & Finished Products Warehouse: Centralized storage coordinating all production lines via AGV and conveyor systems.
EMS Overhead Monorail System: Facilitates vertical transport between floors using contactless power transfer and wireless control.
AGV Smart Transport: Employs contactless power technology for 24/7 autonomous operation, reducing labor costs and enhancing energy efficiency.
Integrated Information Systems: WMS, MES, SCADA, and MCS integrate material flow, production schedules, and logistics operations for full-process digital management.
(Industrial logistics solutions)
(EMS overhead monorail)
Technology Highlights
China JSSL company's facility leverages advanced technologies:
Contactless Power Supply – Applied in stackers, AGVs, and RGVs for maintenance-free operation.
Supercapacitor & Energy Management – Recovers braking energy from stackers to reduce peak energy consumption by over 40%.
ECDriveS Servo Roller Systems – Compact, low-power conveyor drives simplify installation and maintenance.
MAXOLUTION System – Modular integration of automation, motion control, and digital monitoring for efficient, safe operations.
(Contactless power supply)
Future Outlook
The facility is in its initial operational phase, yet already demonstrates remarkable improvements in unit-area productivity, operational efficiency, and workforce optimization. China JSSL company plans to:
Expand AGV coverage across the entire factory.
Further digitalize operations for transparent, data-driven decision-making.
Develop new products to meet evolving customer demands and enhance production capabilities.
By integrating advanced German smart manufacturing technologies locally, China JSSL company empowers this industrial enterprise and supports the overall upgrading of China's intelligent industrial equipment sector.