With the rapid growth of the global beverage industry, especially in the carbonated drinks segment, manufacturers are facing increasing pressure on production logistics and warehouse automation systems.
A leading global beverage brand, operating more than 20 brands and 100+ product lines in China, initiated a major upgrade to its factory by adopting a smart warehouse automation solution to improve efficiency and reduce operational costs.
China JSSL Company provides advanced automated warehouse solutions designed to optimize space utilization, enhance safety, and enable digital warehouse transformation.
Challenges: Limited Space & Inefficient Manual Operations
The client's raw material warehouse was located on the second floor, creating multiple operational challenges:
Narrow warehouse layout limiting storage capacity optimization
Large forklift aisles reducing usable storage space
Heavy reliance on manual forklift operations
Time-consuming manual verification (batch, SKU, weight)
High labor intensity and safety risks
These issues made it difficult to achieve high efficiency warehouse operations.
Solution: Flexible Automated Warehouse with Pallet Robot System
After detailed analysis, China JSSL Company implemented a customized warehouse automation solution centered on the JE-1200FK pallet robot system.
The solution combines:
Back-to-back racking system
Double-deep storage racking
8-meter high automated storage system (ASRS-like structure)
Integrated conveyor and lifting systems
This innovative design provides a scalable and flexible industrial automation logistics solution.
(automated warehouse system)
Optimized Layout: High-Density 8m Automated Warehouse
By redesigning the warehouse layout:
Vertical space utilization increased significantly
Aisle width reduced to 2.2 meters
Storage density improved through high-density warehouse system design
Flexible manual operation zones retained
The system achieves both flexible warehouse system deployment and future scalability.
(smart warehouse automation)
Core Equipment: High-Efficiency Pallet Robot System
The JE-1200FK pallet robot enables:
Handling of up to 1200kg pallet loads
Storage and retrieval up to 8 meters height
Stable operation with anti-tilt structure
Advanced navigation for automated material handling
Integrated with conveyors and lifts, the system enables seamless multi-level warehouse automation, reducing manual handling and improving throughput.
(pallet robot system)
Smart Warehouse Management System Integration
The solution integrates:
WMS warehouse management system
WCS warehouse control system
Intelligent robot scheduling (JMS system)
This enables:
Real-time inventory tracking
Batch-based inbound and outbound control
Full traceability and smart supply chain management
Dynamic slotting for improved efficiency
The result is a fully connected intelligent logistics system.
(industrial automation logistics)
Project Highlights
1. Storage Optimization
High-density racking system improves capacity
Supports future expansion needs
2. Efficiency Improvement
Handling time reduced to 2–8 minutes per pallet
Supports 200 pallets per 16-hour shift
Enables high efficiency order fulfillment
3. Enhanced Safety
Replaces forklifts with robotic operations
Eliminates safety risks in high-level storage
Supports safe warehouse automation operations
4. Cost Reduction
Reduced labor dependency
Lower operational errors and losses
Optimized total cost through logistics automation systems
(logistics automation system)
Conclusion: Smart Intralogistics for Modern Manufacturing
This project demonstrates how smart intralogistics solutions can transform traditional warehouses into efficient, automated systems without major structural changes.
China JSSL Company continues to deliver scalable warehouse automation solutions for global manufacturing clients, helping them achieve:
Higher storage density
Improved operational efficiency
Reduced labor costs
Sustainable digital transformation