Melting Furnace Degassing Machine

Melting Furnace Degassing Machine

Aluminum melting furnace degassing machine is a device used to remove gases from aluminum liquid. Its principle is to use a specific structure to make the aluminum liquid flow through a high-pressure area, dissolve the gas in the aluminum liquid under high pressure and high temperature, and achieve the purpose of degassing.
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Description
Technical Parameters

MSGC GROUP Co., Ltd is one of the most experienced manufacturers and suppliers of melting furnace degassing machine in China. Welcome to wholesale custom made melting furnace degassing machine at competitive price from our factory. Contact us for more cheap products.

 

Degassing machine with 3 different designs

 

Dual roto degassing machine

 

1

3 rotos degassing machine

 

2

Movable degassing machine

 

3

 

Aluminum melting furnace degassing machine is a device used to remove gases from aluminum liquid. Its principle is to use a specific structure to make the aluminum liquid flow through a high-pressure area, dissolve the gas in the aluminum liquid under high pressure and high temperature, and achieve the purpose of degassing.

 

The product structure of degassing machine mainly includes high-pressure pump, filter, control system and other parts. The high-pressure pump is the core component, which can pressurize the aluminum liquid to a certain pressure and make it flow under high pressure. The filter is used to filter out impurities and bubbles in the aluminum liquid, ensuring the effectiveness of degassing. The control system is used to control the operation of the entire equipment, including pressure and flow control.

 

The working principle of the degassing machine is mainly to pressurize the aluminum liquid to a certain pressure through a high-pressure pump, allowing it to flow under high pressure while dissolving the gas in the aluminum liquid. Then filter out impurities and bubbles in the aluminum liquid through a filter, and finally obtain the aluminum liquid after degassing.

 

The product advantages of degassing machine mainly include the following

 

  1. High efficiency: The degassing efficiency of the degassing machine is high, reaching over 90%.
  2. Environmental Protection: The degassing machine does not produce pollutants such as exhaust gas and wastewater, making it an environmentally friendly equipment.
  3. Intelligent control: The degassing machine adopts an intelligent control system, which can achieve automatic control and is easy to operate.

Degassing machine is mainly used in the aluminum processing industry, which can effectively remove gases from aluminum liquid and improve the quality and performance of aluminum materials. In addition, the device can also be used for degassing treatment of other metal liquids such as copper and zinc.

 

Aluminum melting furnace degassing and refining machine characteristics

 

  1. Not required guide rails. As long as it is positioned in front of the furnace, the equipment can be used upon arrival at the factory, eliminating the cost of guide rail installation and maintenance.
  2. Easy to move. It can be remotely controlled for movement or transportation, suitable for various occasions.
  3. Strong adaptability. It is possible to refine the furnace and round furnace without the need for additional configurations. It can adapt to special situations such as slopes, corners, blast furnace doors, narrow furnace doors, etc. in irregular positions inside the furnace.
  4. Refine with fewer dead corners. Adopting a three-dimensional control method, the depth of the powder spraying pipe can be adjusted freely according to the inclined surface of the furnace bottom; At the same time, it significantly reduces the dead corners that cannot be refined.
  5. Small footprint. The mobile platform has a small footprint, and the length of the material tube is short after shrinking. It can be flexibly placed in the factory, greatly reducing the space occupied by equipment
  6. Flexible operating trajectory. Optimization of control program, capable of setting different operating trajectories to meet the requirements of multiple furnace types and processes
  7. Less consumables and lower usage costs. Our self-designed powder spraying tube has the advantages of easy replacement, long service life, and can reach more than 50 heats, which can reduce the cost of use
  8. Easy to operate, convenient to use, no need for dedicated personnel to operate. General operators can get started with the operation after simple training

 

Aluminum melting furnace degassing and refining machine Technical parameters

 

  1. The rotation speed of the material tube is ≤ 50 °/minute; The lifting speed of the material pipe is ≤ 800mm/minute; The forward speed of the material pipe is ≤ 2000mm/minute
  2. Degassing and refining time: 0-99 minutes; Blowing time: 0-5 minutes; Post blowing time: 0-5 minutes; Time can be freely adjusted
  3. Flux addition speed: 0-3000g/min.
  4. Pipeline pressure: adjustable from 0.2 to 0.4 MPa.
  5. Container capacity: 60KG or 100KG.
  6. Power supply: Two phase 220V ± 8%, 50Hz.
  7. Gas: Industrial argon or nitrogen for oil-free drying.
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Movable rotary degassing machine description

 

  1. High efficiency in degassing, slag removal, and alkali metal removal: The rotating degassing device in the FRDU furnace adopts a design of rotating degassing+powder spraying refining, forming a large amount of convection, allowing small bubbles and refining agents to diffuse in the aluminum liquid, increasing the contact surface between bubbles, refining agents, and aluminum liquid, and improving the working efficiency of the equipment. Effectively reducing waste generated by bubbles and inclusions, effectively removing alkali metals, and significantly improving product yield.
  2. Accurate feeding: The FRDU furnace rotary degassing device is suitable for various types of particulate solvents. The unique structure of the feeder design uniformly and continuously introduces granular flux into the aluminum liquid, allowing all fluxes to fully contact the aluminum liquid, prolonging the interaction time between the flux and the aluminum liquid, maximizing the effect of the flux, and reducing the amount of flux added. Avoiding the disadvantages of injecting a large amount of flux into the aluminum liquid in a short period of time, causing the flux to float up in a local cluster shape in the aluminum liquid, unable to fully interact with the aluminum liquid, incomplete reaction, and waste of flux.
  3. Easy maintenance: Manufacturers fully consider user maintenance costs and use standard parts as much as possible to facilitate user maintenance and replacement.

 

Main performance parameters

 

Rotating nozzle speed adjustment range: 0-350rpm
Gas flow rate:

Rotating powder coating: 100-300 l/min

Front blowing: 10-200 l/min Time: 0-5 minutes

Post blowing: 80-200 l/min Time: 0-5 minutes

Refining agent silo capacity: 60 liters
Refining agent addition amount: 0.8-2Kg/min (powder flux), 0.3-1.5kg/min (granular flux) adjustable. Or design a separate injection system based on the actual needs of the customer.
Sodium removal effect (empirical value): Sodium content before treatment ≤ 6ppm, sodium content after treatment ≤ 2.4ppm (determined by refining agent type and treatment time)

 

 

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Main performance parameters

 

Rotating nozzle speed adjustment range: 0-350rpm
Gas flow rate:

Rotating powder coating: 100-300 l/min

Front blowing: 10-200 l/min Time: 0-5 minutes

Post blowing: 80-200 l/min Time: 0-5 minutes

Refining agent silo capacity: 60 liters
Refining agent addition amount: 0.8-2Kg/min (powder flux), 0.3-1.5kg/min (granular flux) adjustable. Or design a separate injection system based on the actual needs of the customer.
Sodium removal effect (empirical value): Sodium content before treatment ≤ 6ppm, sodium content after treatment ≤ 2.4ppm (determined by refining agent type and treatment time)

 

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